FDY Shade Yarn
FDY Color Yarn can be a colored yarn with top-quality tenacity, strength and scrubbing-resistant colour fastness. Its abrasion weight is high with good warp direction stretching power 2500N, broadwise stretching strength 1800N and large elongation 5-6 grades. It's got the advantage of vitality saving, environmental protection along with oil refusal.
It is created from polyester chips that are dried, melted and filtered and then extruded into filament yarns from the spinning manifolds at very fast. This is followed by cooling via a quench chamber with correct temperature control. The yarns are further conditioned by having a lubrication system with its own antistatic lubricating agent get rid of static charges.
This is the base material for your production of an array of fabrics, including Home Crucial Fabrics, Fashion Fabrics, Denim and Terry Towels. It might be woven or knitted with other yarns to provide various different fabrics, and it can be combined in varying proportions to achieve quite a few end-uses.
Unlike normal Partially Oriented Yarn (POY) which is required to be texturised before use, this is fully drawn through process of spinning and so eliminates the requirement for texturising and are available directly in making the fabric. This is furthermore cost-effective, as it saves the process of draw-twisting and sizing in so doing reducing overall production expenditures.
A full range connected with fancy yarns are manufactured from this base material, such as feather yarns, centipede yarns, paillette yarns and also metallic yarns. In supplement, we produce a wide variety of functional yarns such seeing that flame-redartant yarn, cool yarns and anti-bacterial yarns both in polyester and nylon.
We manufacture FDY/DTY in many deniers, from 30D to help 600D. These are available in a handful of lusters such as SD, Well lit and Dope dyed. You can easlily make these yarns throughout either round or trilobal mix sections.
All critical yarn properties for example tenacity, elongation, Uster deviation and boiling water shrinking are closely monitored plus controlled. Incoming polymers and chemical substances are tested for critical characteristics before using them in the production of the final product, thereby eliminating the need for costly reprocessing. Furthermore, a comprehensive Quality Management Method is in place to ensure the product meets almost all required specifications.
Throughout the whole manufacturing process, stringent QC measures will be in place to prevent good quality issues, which can possess a direct impact on client satisfaction and profitability. Each yarn is inspected word by word by trained inspectors and also a strict zero tolerance policy is enforced. This is complemented by a web based trend analysis and a new robust product clearance technique, which allows only approved packages to go forward for delivery.
Every stage of development is rigorously monitored and supervised by a team of highly experienced and skilled personnel. Throughout the winding stage, each and every spool is definitely visually inspected and thoroughly checked to confirm correct positioning and that will detect any defects for instance loop formation, b. f’s, damaged filaments etc. This is complemented with a supervisory and visual inspection through spooling, deflection, sizing take-up processes.
